Anti-Slip Coating for Ferry Deck: A Case Study

19th November 2024

A ferry was facing issues with vehicle slippage while traversing the loading ramp and deck, especially in wet conditions. To address this problem, a durable anti-slip coating for the ferry deck was required to enhance safety and prevent accidents.

Resimac’s Anti-Slip Coating Solution

The steel substrate was abrasive grit blasted to SA2.5 with a 75-micron profile (ISO 8501/4 Standard SA2.5), ensuring an ideal surface for coating adhesion.
507 DWPU was applied to the deck, followed by broadcasting 2mm aluminium oxide aggregate into the wet surface to create a highly wear-resistant, flexible anti-slip surface.

Application Details

The first step in the process was marking the areas of the deck to be coated. The steel substrate was then thoroughly prepared by abrasive grit blasting to achieve a SA2.5 standard and a 75-micron profile. This step was essential to ensure optimal adhesion for the coating. After preparation, 507 DWPU was applied by both brush and roller to a 1mm thickness while still wet. The aluminium oxide aggregate, chosen for its durability and size (2mm particles), was broadcast over the wet surface. Once the coating cured, excess aggregate was swept and vacuumed away, leaving behind a textured, non-slip surface designed to withstand wear and tear from frequent vehicle traffic.

Products Used

507 DWPU

Results and Benefits

The application of 507 DWPU with aluminium oxide aggregate provided the ferry deck with a durable, anti-slip surface that significantly improved vehicle traction. This anti-slip coating for ferry operations reduced the risk of accidents by creating a textured, high wear resistant surface. Additionally, the coating ensured long term durability in marine conditions, effectively extending the lifespan of both the deck and ramp. By minimising slippage, this solution proved to be cost effective, reducing the need for repairs and ensuring safer operations in high traffic areas.