Conveyor Roller Repair: Mining Facility, Poland

20th May 2025

Industry: Mining
Location: Poland
Application: Conveyor Repair
Products: 202 Ceramic Repair Fluid

The Challenge

At a mining facility, a steel conveyor roller had developed a smooth, worn surface over time. This led to belt slippage, inconsistent movement, and reduced handling efficiency, a critical issue in an industry where equipment performance directly impacts productivity. The client required a robust, anti-slip solution that could be applied quickly during scheduled maintenance to avoid extended downtime.

The Application

The repair began with mechanical surface preparation using a needle gun to create a coarse, textured profile. This ensured strong adhesion for the protective layer. A brush applied coating of 202 Ceramic Repair Fluid was then applied to achieve a wet film thickness of 500 microns.

While the coating was still wet, aluminium oxide aggregate was broadcast liberally across the surface to create a highly textured anti-slip finish. To ensure full and even coverage, the roller was rotated throughout the application process. After full cure, it was rotated again and the excess aggregate was removed, leaving a rough, high traction surface ready for service.

The Solution

This targeted repair restored roller performance without the need for replacement. The combination of 202 Ceramic Repair Fluid and broadcast aggregate created a high abrasion, non-slip surface tailored for harsh mining environments. By carrying out the repair on-site, the client avoided costly component swaps and unplanned production stoppages.

The quick curing properties of the material allowed the roller to be returned to service within the standard maintenance period, ensuring operations remained on schedule and system efficiency was preserved.